It is registered
in the Ministry of Justice of Ukraine
August 20, 2009.
of July 29, 2009 No. 118
About approval of Industrial safety rules in rolling production of the companies of metallurgical complex
According to the Law of Ukraine "About labor protection" PRIKAZYVAYU:
1. Approve Industrial safety rules in rolling production of the companies of metallurgical complex (further - Rules) which are applied.
2. Repeal the order of the State committee of Ukraine on supervision of labor protection of 19.02.97 N 34 "About approval of Safety rules for rolling production".
3. The order becomes effective in 10 days after state registration in the Ministry of Justice of Ukraine.
4. To the head of department of the organization of the state supervision in metallurgy, the power engineering specialist, construction and boiler inspection Ivanchenko V. I. provide submission of this order on state registration in the Ministry of Justice of Ukraine.
5. To the head of department of normative and legal and legal providing Prokhorov V. V. to enter changes in the State register of regulatory legal acts concerning labor protection and to post this order on the website of Gosgorpromnadzor.
6. To the assistant department head of personnel, clerical work and special work Kravtsu V. Yu. provide publication of the order in mass media.
7. To impose control over the implementation of this order on the vice-chairman of Committee Dunas S. V.
Chairman of Committee S. O. Storchak
Approved by the Order of the State committee of Ukraine on industrial safety, labor protection and mountain supervision of July 29, 2009 No. 118
1.1. These Rules extend to all subjects of managing irrespective of patterns of ownership which perform conducting engineering procedures, operation, servicing and repair of the equipment in rolling production.
1.2. Requirements of these Rules are obligatory for all workers under the organization and performance of works connected with designing, construction, operation, reconstruction, research, adjustment and repair of the equipment of the companies and trial shops on hire production (dalshepredpriyatiya).
2.1. Requirements to the territory of the company, factory buildings and constructions
2.1.1. Designing, construction and reconstruction of buildings and constructions of rolling shops shall be performed according to Construction Norms and Regulations 2.09.02-85 * "Factory buildings", the State health regulations of planning and building of settlements approved by the order of the Ministry of Health of Ukraine of 19.06.96 of N 173, registered in the Ministry of Justice of Ukraine 24.07.96 for N 379/1404 (further - chipboard 173-96), and the registered Fire safety regulations in Ukraine approved by the order of the Ministry of Ukraine concerning emergency situations of 19.10.2004 of N 126, in the Ministry of Justice of Ukraine 04.11.2004 for N 1410/10009 (further - NAPB A.01.001-2004), Regulations on procedure for conducting state examination (check) for the project documentation on construction and reconstruction of production facilities and production of means of production on compliance to their regulations about labor protection, the approved resolution of the Cabinet of Ministers of Ukraine of 23.06.94 N 431 (NPAOP 0.00-4.20-94), and requirements of these Rules.
2.1.2. Buildings and constructions of rolling shops it is necessary to place according to Construction Norms and Regulations of II-89-80 "Master plans of industrial enterprises" (further - Construction Norms and Regulations of II-89-80).
2.1.3. Rolling shops shall be separated borders of residential districts by sanitary protection zones which size needs to be accepted according to chipboard 173-96, and all free sites of the territory of rolling shops shall be planted trees and shrubs.
2.1.4. Rolling shops which are under construction it is necessary to have so that the line direction of cargo transportation was not broken and counter and cross cargo flows were not created.
2.1.5. In the operating rolling shops for safe movement of workers in appropriate places arrange passes, transitional bridges and tunnels from which exits shall be located out of the action area of bridge cranes.
2.1.6. For transition through the main connecting shaft of each line of rolling mills it is necessary to construct transitional bridges. On continuous camps one bridge along all cages with descent to each of them is constructed.
2.1.7. Working cages of all camps (except for small cages of melkosortny, wire and thin-sheet camps) shall have platforms and ladder with handrail. On small camps application of portable ladders is possible.
2.1.8. The stationary metal ladder shall be executed according to requirements of GOST 23120-78 "Ladders mid-flight, platforms and barriers steel. Specifications" (further - GOST 23120-78).
2.1.9. The platforms intended for equipment maintenance shall have: distance from flooring to structural elements of the room at least 2 m; in galleries, tunnels and on platforms - 1, m; width - at least 1 m, barrier on perimeter height is at least 1 m with continuous metal covering at m 0,15 height from flooring and with the additional protecting level on m 0,5 height from flooring. Requirements of this Item extend also to the open galleries placed in rooms, bridges and platforms intended for transition via the equipment or communications.
2.1.10. Open hatches, wells, the bunker, loading openings or cuts in floors, in inserted floors or on working platforms are protected with handrail on height of at least than 1 m with continuous metal covering on height of at least 0,15 of m and with the additional protecting level at m 0,5 height from flooring.
2.1.11. Workplaces, passes and drives are not allowed to be encumbered with raw materials, semifinished products, finished goods, other materials. Borders of passes, drives or platforms for warehousing shall be designated.
2.1.12. Shutters of window or lantern connections which open shall have the devices giving the chance to open, establish in necessary provision or to close shutters from surface of floor or working platforms of the room, and mechanisms for their use shall be in places, readily available and safe for servicing.
2.1.13. In case of glazing windowpane of lamps on buildings under zastekleniye horizontal metal gauzes width of at least 0,7 of m are arranged in case of vertical zastekleniye, and in case of inclined and horizontal width of grids is determined by calculation according to the size of horizontal projection of the glazed connections.
2.1.14. Cuts in buildings of rolling shops for giving of railway rolling stocks shall be equipped with gate with traffic lights which opening and closing shall be mechanized.
2.1.15. In the operating shops where dimensions of approach of houses to railway tracks and highways are not maintained, measures for providing safe exit of workers from houses by change of placement of exits, establishment of the directing handrail and indexes of movement and so forth shall be taken.
Pass of workers through gate which are used for entrance of railway vehicles is not allowed.
Giving of railway rolling stock to constructions of rolling shops shall answer Item 2.4.3 of Chapter 2.4 of the Section II of these Rules.
2.1.16. Floor in rolling shops shall be equal, resistant to mechanical and thermal influences and have nonslipping covering. Elements of designs of floor shall not accumulate or absorb various liquids which get on floor in the course of work (oil, emulsion, neutral, alkaline or sour solutions and so forth), shall be resistant to their influence, and floor covering shall be cleared of such liquids, production pollution and dust easily.
2.1.17. On production sites where on nature of engineering procedures use oils, emulsions and other substances, it is necessary to take measures concerning prevention of hit them on floor. In case of hit on half of the site of above-mentioned substances floor needs to be cleared immediately.
2.1.18. Cleaning of workplaces and production rooms needs to be carried out after completion of work of change or in process of pollution.
2.1.19. Cleaning of dust and garbage in buildings needs to be provided the mechanized means.
2.1.20. Roofs of buildings shall be operational. Accumulation of dust, snow, ice on them is not allowed. In shops which are under construction it is necessary to provide means of the mechanized cleaning of dust and garbage in buildings.
2.1.21. In places of repair of cranes load-lifting devices shall be provided.
2.1.22. All production and auxiliary houses, constructions and warehouses of rolling shops shall answer GOST 12.1.004-91 "with SSBT. Fire safety. General requirements", and to be provided to NAPB A.01.001-2004 with emergency firefighting equipment.
2.1.23. Houses of rolling shops shall be lit according to the requirements of DBN B.2.5-28-2006 "Natural and artificial lighting" approved by the order of the Ministry of Construction, Architecture and Housing of Ukraine of 15.05.2006 N 168 (further - DBN B.2.5-28-2006), and the State health regulations of the chipboard 3.3.1.038-99 "The companies of ferrous metallurgy" approved by the resolution of the Chief state health officer of Ukraine of 01.12.99 N 38 (further - chipboard 3.3.1.038-99).
2.1.24. Lightning protection of houses, constructions and external installations in use would shall be performed according to State standard of Ukraine DSTU B.2.5-38:2008 "The engineering equipment of houses and constructions. Ustraivaniye of lightning protection of buildings and constructions" (further - DSTU B B.2.5-38:2008).
2.1.25. Check of condition of chimneys, and also platforms and ladders to them shall be carried out annually with observance of requirements of regulatory legal acts. Operation of chimneys is not allowed, the variation from vertical (list) of which exceeds admissible values.
2.2. Harmful production factors and requirements of rather production sanitation
2.2.1. The sanitary and hygienic condition of production rooms shall meet the requirements of Sanitary standards of production noise, ultrasound and infrasound of DSN 3.3.6.037-99, approved by the resolution of the Chief state health officer of Ukraine of 01.12.99 N 37 (further - DSN 3.3.6.037-99), the State sanitary standards of production general and local vibration of DSN 3.3.6.039-99, approved by the resolution of the Chief state health officer of Ukraine of 01.12.99 N 39 (dalshedsn 3.3.6.039-99), GOST 12.1.001-89 "SSBT. Ultrasound. General requirements of safety" (further - GOST 12.1.001-89), GOST 12.1.012-90 "SSBT. Vibration safety. General requirements" (further - GOST 12.1.012-90), GOST 12.1.003-83 "SSBT. Noise. General requirements of safety" (further - GOST 12.1.003-83), Construction Norms and Regulations 2.04.05-91 "Heating, ventilation and conditioning" (further - Construction Norms and Regulations 2.04.05-91), DBN V. 2.5-28-2006 and chipboard 173-96.
2.2.2. The equipment of water supply systems and the sewerage shall answer chipboard 173-96 and Construction Norms and Regulations 2.09.04-87 "Office and household buildings" (further - Construction Norms and Regulations 2.09.04-87).
2.2.3. Water supply sources which are used for supply of economic and drinking water supply systems shall answer GOST 2761-84 "Sources of centralized economic and drinking water supply. Hygienic, technical requirements and rules of the choice".
2.2.4. Quality of drinking water, water for shower, wash basins, ventilation, chilling of air and dust suppression shall meet the requirements of the State health regulations and regulations "Drinking water. Hygienic requirements to quality of water of centralized economic and drinking water supply", N 383, approved by the order of the Ministry of Health of Ukraine of 23.12.96 registered in the Ministry of Justice of Ukraine 15.04.97 for N 136/1940.
2.2.5. The equipment and operation of boiler rooms of installations and tanks for heating of water shall meet the requirements of User Rules for Operating Electrical Equipment approved by the order of the Ministry of Fuel and Energy of Ukraine of 25.07.2006 of N 258, registered in the Ministry of Justice of Ukraine 25.10.2006 for N 1143/13017.
2.2.6. Systems of heating of buildings and constructions of the companies of rolling production shall meet the requirements of chipboard 173-96, Construction Norms and Regulations of 2.04.05-91 and these Rules.
2.2.7. For workers who are in not heated production and storage facilities special rooms for heating according to requirements Construction Norms and Regulations 2.09.04-87 shall be provided.
2.2.8. Natural and artificial illumination of the rolling companies needs to be carried out according to requirements of DBN B.2.5-28-2006.
In case of change of engineering procedure, replacement or shift of the equipment on the certain site of the shop illumination of this site needs to be brought into accord with DBN B.2.5-28-2006.
2.2.9. Start-up, adjustment and operation of ventilating systems shall be carried out according to requirements of GOST 12.4.021-75 "SSBT. Systems ventilating. General requirements" (further - GOST 12.4.021-75).
2.2.10. Concentration of hazardous substances in air of the working area shall not exceed granichnodopustimy levels.
2.2.11. Under the organization and conducting the engineering procedures connected using hazardous substances it is necessary to adhere to safety requirements according to GOST 12.1.007-76 "SSBT. Hazardous substances. Classification and general requirements of safety".
2.2.12. The microclimate in production rooms shall meet the requirements of Sanitary standards of microclimate of production rooms of DSN 3.3.6.042-99, approved by the resolution of the Chief state health officer of Ukraine of 01.12.99 N 42 (further DSN 3.3.6.042-99).
2.2.13. In rolling production such harmful factors can influence workers:
solid and gaseous toxic substances. The quantity and composition of toxic substances depends on the used materials. In zone of breath of workers toxic substances which contain in structure of firm phase various metals (iron, chrome, nickel, copper, the titan, aluminum and so forth), their oxidizing and other connections, and also gaseous toxic substances can arrive (fluoric hydrogen, carbon monoxide, nitrogen oxides, etc.). Influence on organism of solid and gaseous toxic substances can become the reason of chronic and occupational diseases;
radiation in the optical range (ultra-violet, visible, infrared). In the absence of protection damage of organs of vision is possible;
thermal (infrared) radiation of products of rolling production which intensity depends on temperature of preliminary heating of products, their dimensions, and also like the heating device. In the absence of individual protection equipment influence of thermal radiation can lead to thermal control violations, even to heatstroke. The contact with heated metal can cause burns;
sparks, splashes and emissions of the melted metal and slag can become the reason of burns;
electromagnetic fields. Nature of their influence on organism is determined by intensity and duration of such influence;
ultrasound which sources are various ultrasonic installations. Action of ultrasound depends on its spectral characteristic, intensity and duration of influence;
noise which sources are fans, pnevmoprovoda, power supplies, etc. Influence of noise on organism depends on spectral characteristic and level of sound pressure;
local vibration which source are pneumatic tools and so forth;
tension in electric circle which short circuit can take place through body of the person;
ionization of air of the working area with education positively and negatively loaded ions;
static load. Diseases of the neuromuscular device of humeral belt can result from overstrain.
2.2.14. Control of hazardous substance content in air of the working area is carried out according to GOST 12.1.005-88 "by SSBT. General sanitary and hygienic requirements to air of the working area" (dalshegost 12.1.005-88).
Frequency of monitoring procedure is established depending on class of danger of hazardous substance: for the I class - at least 1 time in 10 days; for the II class - at least 1 time a month, for III-IV klassoyena is more rare than 1 time a quarter. Depending on specific conditions of production frequency of control can be changed in coordination with bodies of the state sanitary and epidemiological surveillance. In case of establishment of compliance of hazardous substance content of the III-IV classes of danger to the level of granichnodopustimy concentration it is allowed to carry out control at least 1 time a year.
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