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ORDER OF FEDERAL SERVICE FOR ENVIRONMENTAL, TECHNOLOGICAL AND NUCLEAR SUPERVISION

of April 4, 2008 No. 207

About approval and enforcement of Methodical recommendations of procedure for expertize of industrial safety of the compressor installations used in coal mines and mines

For the purpose of implementation of the order of Federal Service for Environmental, Technological and Nuclear Supervision of September 19, 2006 I order to N 64-rp:

Approve and enact the enclosed Methodical recommendations of procedure for expertize of industrial safety of the compressor installations used in coal mines and mines since August 1, 2008 (RD-15-13-2008).

 

Head K. B. Pulikovsky

It is registered in Federal Service for Environmental, Technological and Nuclear Supervision on April 11, 2008 No. 561

 

Approved by the order of Federal Service for Environmental, Technological and Nuclear Supervision of April 4, 2008 No. 207

Regulating documents of RD-15-13-2008 "Methodical recommendations of procedure for expertize of industrial safety of the compressor installations used on coal mines and mines"

I. General provisions

1. Methodical recommendations of procedure for expertize of industrial safety of compressor installations (daleemetodichesky recommendations) are developed according to requirements of the following documents:

- The Federal Law of 21.07.97 N 116-FZ "About industrial safety of hazardous production facilities" (The Russian Federation Code. 1997. N 30. Art. 3588);

- orders of the Government of the Russian Federation of 28.03.01 N 241 "About measures for ensuring industrial safety of hazardous production facilities" (The Russian Federation Code - 2001. - N 15. - Art. 1489);

- orders of the Government of the Russian Federation of 25.12.98 N 1540 "About use of technical devices on hazardous production facilities";

- Rules of expertize of industrial safety (PB 03-246-98), with Change of N 1 [PBI 03-490(246)-02] approved by resolutions of Federal mountain and industrial supervision of the Russian Federation of 06.11.98 of N 64, of 01.08.2002 of N 48, registered by the Ministry of Justice of the Russian Federation of 08.12.98, registration N 1656; 23.08.2002, registration N 3720;

- Regulations on expertize of industrial safety in the coal industry (RD 05-432-02) approved by the resolution of Federal mountain and industrial supervision of the Russian Federation of 09.10.2001 of N 44, the registered Ministry of Justice of the Russian Federation of 31.01.2002, registration N 3214;

- Regulations on procedure for prolongation of term of safe operation of technical devices, the equipment and constructions on hazardous production facilities (RD-03-484-02) approved by the resolution of Federal mountain and industrial supervision of the Russian Federation of 09.07.2002 of N 43, the registered Ministry of Justice of the Russian Federation of 05.08.2002, registration N 3665;

- Safety rules for coal mines (PB 05-618-03) approved by the resolution of Federal mountain and industrial supervision of the Russian Federation of 05.06.2003 of N 50, the registered Ministry of Justice of the Russian Federation of Russia 19.06.2003, registration N 4737;

2. In these Methodical recommendations the terms established in Rules of expertize of industrial safety and also the terms and their determinations given in the appendix N 1 are used.

3. The purposes of conducting examination are comprehensive determination of technical condition of compressor installation (further - KU) and acceptance on this basis of the decision on opportunity and conditions of its further safe operation.

4. These Methodical recommendations determine set and the sequence of actions of the operating and expert organizations for expertize of industrial safety (daleeekspertiz) of the compressor installations which are in operation.

5. These Methodical recommendations are intended for application by the expert organizations having the license for the right of expertize of industrial safety in coal and ore mining industry.

6. These Methodical recommendations can be used fully or partially when carrying out by the operating organization technical servicing and running repairs of KU.

7. Action of these Methodical instructions extends to all models of the stationary and portable KU applied on coal mines and mines: piston and screw KU with giving 5 and more than a m3/min., centrifugal KU (turbocompressors) with giving 115, 250 and 500 m3/min. of national and foreign production.

8. Expertize of KU is carried out:

- after normative useful life;

- after the made capital repairs.

9. Useful life of KU is determined by regulating, design and operational documentation, and also by standards and safety rules, according to Single depreciation charge rates on complete recovery of fixed assets of the national economy of the USSR on which useful life of KU constitutes seven years.

10. If as a part of KU the equipment provided by technical documentation on KU is used new or after capital repairs, then this equipment is not subject to examination.

11. Examination of KU is planned and carried out so that the relevant decision was made before achievement of normative fixed term of operation by them. Control of timely conducting examination is exercised by service of production supervision of the operating organizations.

12. Examination of KU does not replace their surveys and maintenance which are carried out in planned procedure.

II. Planning and organization of examination

13. The expert organization appoints structure and the head of expert group on conducting examination. At the same time as a part of group the experts certified in accordance with the established procedure for whom work in this organization is the main take part.

14. KU which are in working order according to the schedule developed by the operating organization and approved with territorial authority of Federal Service for Environmental, Technological and Nuclear Supervision (further - Service) * shall be exposed to examination.

15. Expertize is carried out based on the request of the customer or other documents according to the conditions approved by the expert organization and the customer. In documents:

- contracting parties are determined;

- objects of examination are determined;

- terms of conducting examination and procedure for allocation of time for carrying out expert inspection of KU are determined;

- the list of information necessary for conducting examination of object according to the existing regulating documentation is provided (further - ND);

- consent to fulfill the requirements obligatory for conducting examination, in particular on acceptance of the expert or group of experts and payment of expenses on conducting examination irrespective of its result is confirmed by the customer.

16. Expertize of KU shall be carried out according to the program approved with management of the operating organization.

17. Duration of conducting examination shall not exceed three months from the date of obtaining by the expert organization of the provided set of documents.

18. The work program on examination of KU is drawn up according to requirements of hl. III these Methodical instructions.

19. Documentation submitted by the customer for conducting examination:

data on the customer (the name of the company, organization, (the operating organization), legal address, accounting details);

- the list, type, installation sites of KU which are subject to examination;

- passports (forms) of KU and the separate equipment installed on KU for years of its operation;

- managements (instruction) for operation of KU;

- acts (reports) on carrying out audit and adjustment by the specialized organization;

- the schedule of scheduled preventive maintenance (further - the Party of Pensioners of Russia);

- production schedules on servicing of KU;

- inspection statements of isolation of electric equipment and check of grounding of KU;

- data (acts, references, magazines) on the executed repairs of KU;

- information on the oils and lubricants applied on KU;

- protocols of check by the increased tension of the high-voltage equipment of KU (cables, electric motors, switchgears);

- the conclusion on vibration diagnostics of KU;

- acts (protocols) of nondestructive control of the main components of KU;

- acts of measurements of noise and vibration on workplaces of KU;

- operational documents on the KU component part electric equipment;

- documents for introduction of constructive changes in KU;

- instructions of bodies of Service and inspectorate for labor protection;

- acts of investigation of accidents (incidents) and accidents during the work with KU;

- results of the previous examinations (expert inspections) of KU.

20. In case of non-presentation of required documents in the term approved by the customer and the expert organization expertize is not carried out. In case of absence at the customer of technical documentation on KU this documentation at first is required to be recovered.

21. When carrying out practical works in the course of examination employees of the expert organization shall observe the safety requirements stated in hl. VI these Methodical recommendations.

22. Obligatory stage of the work program on examination is expert inspection of KU.

23. Carrying out inspection in repair state, but with obligatory subsequent check of the equipment under loading is allowed.

III. Program of conducting examination

24. The program of conducting examination of KU is developed by the expert organization, approved with the customer and affirms the head of the expert organization **.

25. The program shall provide:

- verification of presence and the analysis of documentation submitted by the customer according to the list specified in the item of 19 presents of Methodical instructions;

- check of the works on preparation of KU for expert inspection performed by the operating organization;

- identification of the equipment of KU;

- development of the working card of expert inspection (appendix N

2);

- expert inspection of technical condition of KU;

- determination of residual resource (if necessary) details, components and aggregates, renewal term of safe operation of KU;

- preparation of the concluding observation of examination;

- development by the operating organization of the adjusting actions for remedial action revealed in the course of examination;

- carrying out by the operating organization of the adjusting actions;

- control over the implementation of the adjusting actions.

26. Generally the program of expert inspection of KU provides application of the following methods of technical diagnosing in such sequence:

- nondestructive control (further - the Tax Code);

- testing.

Methods of nondestructive control:

- visual and measuring inspection (further - VIK);

- magnetic powder control (further - MK);

- control by the getting substances (further - PVK);

- ultrasonic control (further - UK).

IV. Technique of conducting examination

27. Verification of presence of documentation submitted to experts according to the list provided in the item of 19 presents of Methodical recommendations., and also readiness of KU for expert inspection.

If when checking absence at the owner of KU of necessary documents is revealed, works on acquaintance with working documentation, check of technical condition of the equipment stop before reduction of the list of documentation in compliance with requirements of these Methodical recommendations.

28. Check of accomplishment by the operating organization of works on preparation of KU for expert inspection (cleaning of the equipment of dust, dirt, oils, corrosion, release of passes, ensuring access of experts to compressor components, and aggregates, carrying out necessary adjustment works, checks, testing, accomplishment of necessary actions for safety, including according to the admission of personnel to work).

29. Analysis of operational documentation, drawings, passports, acts of carrying out adjustment (commissioning) works, materials of complete engineering certification and instructions of supervisory authorities, and also acts of investigation of accidents and accidents.

The purpose of the analysis of documentation - establishment of technical parameters, limiting conditions, identification of the most probable refusals and damages for more complete and high-quality expert inspection.

In the analysis of technical documentation identification of KU is carried out, amounts and completeness of the Party of Pensioners of Russia, checks of separate components and aggregates, monitoring tests and adjustments of the equipment of management, protection and the alarm system are determined.

For the purpose of establishment of compliance of design, configuration of KU to passport data identification of the equipment which is subject to expert inspection according to the available operational, design documentation and accounting data is carried out. At the same time the attention to availability on the equipment of the plates executed in accordance with GOST 12969-67, GOST 12971-67, with the trademark of manufacturing plant whom are specified is also paid:

- trademark of manufacturer;

- electric locomotive symbol;

- serial sequence number;

- year and month of production.

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