Document from CIS Legislation database © 2003-2024 SojuzPravoInform LLC

It is registered

in the Ministry of Justice of Ukraine

July 7, 2008.

No. 598/15289

ORDER OF THE STATE COMMITTEE OF UKRAINE ON INDUSTRIAL SAFETY, LABOR PROTECTION AND MOUNTAIN SUPERVISION

of June 17, 2008 No. 143

About approval of Safety rules in case of production of carbon and graphite materials and products

According to the Law of Ukraine "About labor protection" PRIKAZYVAYU:

1. Approve Safety rules in case of production of carbon and graphite materials and products (further - Rules) (are applied).

2. With entry into force of the order to consider not applied in the territory of Ukraine, "The safety rule for electrode production", part 1 "Carbon and graphite production" approved by PO "Soyuzvuglets" 15.04.86 N 48-09-6/17.

3. To the head of department of the organization of the state supervision in metallurgy, power, construction and Ivanchenko V. I. boiler inspection. in accordance with the established procedure to provide submission of this order on state registration in the Ministry of Justice of Ukraine.

4. To the head of department of normative and legal and legal providing Prokhorov V. V. to include this order in the State register of regulatory legal acts on labor protection.

5. To the assistant department head of personnel, clerical work and special work Kravtsu V. Yu. provide publication of the order in mass media.

6. To impose control over the implementation of this order on the vice-chairman of Gosgorpromnadzor Dengin A. P.

 

Chairman of Gosgorpromnadzor S. Storchak

Approved by the Order of the State committee of Ukraine on industrial safety, labor protection and mountain supervision of June 17, 2008 No. 143

Safety rules in case of production of carbon and graphite materials and products

I. General provisions

1. Scope of application

These Rules extend to all companies for production of carbon and graphite materials and products which are designed, under construction, reconstructed and are operated, legal entities and physical persons which activities are connected with designing, construction, reconstruction, production, installation, adjustment, repair, technical diagnosing and operation of the equipment of these companies and manufacture workshops irrespective of patterns of ownership and types of activity.

2. Designations and reducings

The PCS - automatic management system engineering procedure;

BShP - side tire packet;

VSN - departmental construction regulations;

PDVK - maximum permissible explosive concentration;

Maximum allowable concentration - threshold limit value;

PDU - maximum permissible level;

GOST - the interstate standard;

DBN - the state construction regulations;

DSN - the state sanitary standards;

Chipboard - the state health regulations;

ESZKS - "Unified system of corrosion and aging protection";

ESKD - "Uniform system of design documentation";

ESTD - "Single system of technological documentation";

SIZ - individual protection equipment;

SIZOD - individual protection equipment of respiratory organs;

Instrumentation and automated control systems - instrumentations and devices;

NPAOP - the regulatory legal act on labor protection;

NAPB - the regulation of fire safety;

ONTP - "All-union regulations of process design";

PPA - fire-proof automatic equipment;

TIME - the project of the organization of works;

RD - "regulating document";

SN - "Sanitary standards";

Construction Norms and Regulations - "Construction regulations and rules";

SSBT - "Occupational safety standards system".

3. General requirements

3.1. Designing, construction and reconstruction of objects of the companies for production of carbon and graphite materials and products, their equipment, development of new technologies, means of production and means of collective and individual protection of workers it is necessary to carry out according to the existing regulatory legal acts on labor protection, sanitary and construction standards, and also regulations of process design and requirements of these Rules.

3.2. Commissioning of the new and reconstructed objects, implementation of new technologies without the permission of state supervision bodies behind labor protection, the state fire supervision and bodies of the public sanitary and epidemiologic service is not allowed.

3.3. The machines, mechanisms, the equipment, vehicles and engineering procedures implemented in production on which there are standards with requirements concerning safety of work, life and health of workers shall have the passports or certificates approved with the state sanitary and epidemiological service which are issued in accordance with the established procedure by the manufacturing plant and certify safety of their application.

3.4. Processing equipment, the machines, mechanisms, vehicles and technologies made abroad shall conform to requirements of the existing regulatory legal acts.

3.5. Considering requirements of these Rules, shall be constituted or reviewed according to the existing regulatory legal acts of the instruction which affirm the employer:

on labor protection for workers of each profession;

on all work types;

official for officials and for specialists;

on fire safety;

on safe operation and repair of objects of gas economy with the obligatory scheme of intershop gas pipelines and their distribution between shops.

In each structural division of the company the list of the existing instructions for labor protection and fire safety shall be approved by the employer.

3.6. Instructions for labor protection, fire safety and on work types shall be reviewed at least once in five years, and in vzryvo-and fire-dangerous productions and works with the increased danger - at least once in three years, and also to be reviewed if there were changes in engineering procedures or schemes of communications and in case of application of new types of raw materials and the equipment, in case of identification in the instruction of the requirements contradicting these Rules.

3.7. Instructions on work types shall contain the requirements providing safe conducting engineering procedures and to correspond to GOST 3.1120-83 "ESTD. General rules of reflection and execution of safety requirements of work in technological documentation".

3.8. During application of new engineering procedures, aggregates, machines and other equipment (including developed by the company in coordination with the relevant specialized organizations) it is necessary to develop and approve as the employer in accordance with the established procedure the instructions providing safe conducting engineering procedures and safe operation of the equipment.

3.9. Instructions for labor protection shall be issued to workers of each profession under the personal signature by the direct head of the structural unit (works manager) and be hung out on workplaces.

The set of instructions for labor protection on work types needs to be stored constantly at the responsible official of structural division.

According to the decision of the head of the structural unit, except instructions for labor protection by professions, workers shall study other instructions which are listed in Item

3.5.

3.10. All workers during employment and periodically during labor activity shall have medical examinations according to the Procedure for performing medical examinations of workers of certain categories approved by the order of the Ministry of Health of Ukraine of 21.05.2007 of N 246, registered in the Ministry of Justice of Ukraine 23.07.2007 for N 846/14113.

3.11. At the same time all workers shall be informed by employer under the personal signature on working conditions at the company, availability of dangerous and harmful production factors which are not eliminated yet, and possible consequences of their influence on health, and also about their rights to privileges and compensations for work in such conditions.

3.12. The procedure for carrying out training, instructing, examinations on labor protection and fire safety, and also the admission of personnel to independent work are determined by Standard regulations on procedure for carrying out training and examination concerning labor protection and Regulations on special training, instructing and examination concerning fire safety at the companies, in organizations and the organizations of Ukraine, developed taking into account specifics of the company and approved in accordance with the established procedure as the employer according to the Standard regulations on procedure for carrying out training and examination concerning labor protection approved by the order of the State committee of Ukraine on supervision of labor protection of 26.01.2005 of N 15, registered in the Ministry of Justice of Ukraine 15.02.2005 for N 231/10511 (further - to NPAOP 0.00-4.12-05), and Standard regulations on instructing, special training and examination concerning fire safety at the companies, in organizations and the organizations of Ukraine, approved by the order of the Ministry of Ukraine concerning emergency situations and for protection of the population against consequences of the Chernobyl catastrophic crash of 29.09.2003 N 368, registered in the Ministry of Justice of Ukraine 11.12.2003 for N 1148/8469 (further - NAPB B.02.005-2003).

3.13. Workers aged up to eighteen years to works with the increased danger, and also are not allowed to other works provided by the List of hard work and works with harmful and dangerous working conditions on which application of work of minors is forbidden, the approved order of the Ministry of Health of Ukraine of 31.03.94 of N 46, registered in the Ministry of Justice of Ukraine 28.07.94 for N 176/385,.

3.14. At each company the list shall be constituted and approved by the employer:

gas dangerous places and gas dangerous works with their separation into groups and the activity definition which are carried out according to the instructions constituted for conditions of normal operation;

works of the increased danger according to the List of works with the increased danger approved by the order of the State committee of Ukraine on supervision of labor protection of 26.01.2005 of N 15, registered in the Ministry of Justice of Ukraine 15.02.2005 for N 232/10512 (further - NPAOP 0.00-8.24-05);

mechanisms and the equipment which operation shall be carried out using birochny (zhetonny) system;

workers who are subject to training in instructions for use individual protection equipment, the SIZOD equipment and provisions of the first (pre-medical) aid by the victim.

3.15. At each company liquidation plans of accidents according to the Regulations on plan development of localization and liquidation of emergencies and accidents approved by the order of Committee on supervision of labor protection of Ukraine of 17.06.99 of N 112, registered in the Ministry of Justice of Ukraine 30.06.99 for N 424/3717 shall be constituted (further - NPAOP 0.00-4.33-99).

3.16. At the companies irrespective of patterns of ownership it is necessary to organize investigations and to record accidents, occupational diseases and accidents according to requirements of the Procedure for the investigation and accounting of accidents, occupational diseases and accidents on production approved by the resolution of the Cabinet of Ministers of Ukraine of 25.08.2004 N 1112 (further - NPAOP 0.00-6.02-04).

3.17. The employer shall provide workers with overalls, special footwear and other SIZ which correspond to conditions of their work according to the Regulations on procedure for providing workers with special clothes, special footwear and other individual protection equipment approved by the order of the State committee of Ukraine on industrial safety, labor protection and mountain supervision 24.03.2008 N 53, registered in the Ministry of Justice of Ukraine 21.05.2008 for N 446/15137 (NPAOP 0.00-4.01-08).

It is not allowed to allow to work of workers without the corresponding overalls, special footwear and other SIZ.

3.18. Employees of divisions of the company need to be provided with free special food, protective antiburn ointments, toilet soap.

4. Requirements for creation of safe working conditions

4.1. The equipment and constructions during production of carbon and graphite materials and products shall contain in good repair that is provided with work on their maintenance and repair which are carried out with frequency and in amount according to the existing regulatory legal acts according to the approved schedule.

4.2. Processing equipment shall conform to requirements of GOST 12.2.003-91 "SSBT. Production equipment. General requirements of safety".

4.3. Processing equipment which is manufactured for the companies for production of carbon and graphite materials and products shall have the mechanized or automated management, and also ensure trouble-free and safe operation, control and regulation of engineering procedure.

4.4. Operation and maintenance of the equipment shall be performed according to requirements of operational documentation of developer taking into account specifics of the company.

Work on the defective equipment is not allowed.

4.5. On all capital processing equipment at the company it is necessary to constitute the passports or forms conforming to requirements of GOST 2.601-95 "ESKD. Operational documents".

4.6. In each shop of the company, proceeding from availability of the equipment and the performed works, the order of the director from among specialists it is necessary to appoint responsible for safe operation and technical condition:

crane economy;

oxygen equipment;

gas economy;

the coppers and vessels working under pressure;

vehicles;

industrial buildings, constructions and chimneys;

electric equipments.

In structural divisions of the company responsible persons for safe operation and technical condition are designated:

heavy lift gears;

the vessels working under pressure;

the thermal Items, networks, installations using heat;

pipelines of vapor and hot water.

4.7. The order of the director designates the responsible persons having the right of issue of work permits to performance of works of the increased danger.

4.8. The equipment before start-up in work needs to be checked concerning its safety in operating time on it, availability and integrity of barriers, reliability of operation of starting and brake mechanisms, grounding, serviceability of safety casings, serviceability of isolation, the alarm system of start-up and stop, automatic lock-out. All processing lines, line systems, mechanisms which manage remotely from panels and panel board shall be equipped with the sound and light alarm system.

In case of detection of defects or shortcomings of ensuring safe operation of the equipment work on it shall be immediately stopped.

4.9. Before start-up in operation of the equipment which nodes or all aggregate in the course of work move sound and light signals lasting not less than 10 shall be given with, at the same time the level of sound signal shall exceed background on 2-3 dBA.

Launch of the equipment located out of visibility range from the control panel, and also under the mixed management (manual and automated), needs to be carried out only after receipt of the corresponding signals on bilateral system of the alarm system of workers who confirm safety of its start-up on the sites assigned to them. Thus after the first signal the endurance at least 30 pages is provided. Before launch of the equipment the second signal lasting 30 pages is given. Starting arrangements of mechanisms and the equipment need to be blocked so that completely to provide respect for the specified endurance.

Starting arrangements of mechanisms shall be equipped with key label.

The list of starting arrangements which shall be equipped with key label, and also the sound and light alarm system is constituted by the head of the structural unit and approved with security service of work of the company.

4.10. In danger areas the safety signs executed according to GOST 12.4.026-76 "SSBT shall be hung out. Colors alarm and signs of safety" (further - GOST 12.4.026-76), and also texts and posters about safe methods of conducting works and preventive measures of workers.

4.11. Places of sampling from air ducts and gas flues need to be equipped with the safe and protected ladders and platforms conforming to requirements of the existing regulatory legal acts.

4.12. On all processing equipment in which gas is used it is necessary to develop, approve and approve ekologoteplotekhnichesky cards according to the existing regulatory legal acts.

4.13. The tools and devices used for equipment maintenance shall conform to safety requirements of the performed work.

Use of defective devices and tools is not allowed.

4.14. On workplaces tools and devices need to be stored in the places allocated for this purpose or in special tool cases.

4.15. During use of the mechanized tools and devices it is necessary to observe the requirements provided in operational documentation of the manufacturing plant.

4.16. Operation of the tool and devices needs to be carried out according to requirements of the existing regulatory legal acts.

4.17. The lubrication system of the rubbing parts of mechanisms shall exclude opportunity oil effluence through thinnesses. In all nodes of the equipment, and also in the nodes greased often in case of their large number it is necessary to use centralized supply of oil.

Manual lubricant of machines and mechanisms is allowed during their complete stop or on the run in the presence of the special devices providing safe accomplishment of this transaction.

Manual lubricant of mobile parts, and also cleaning in operating time of machines and mechanisms is not allowed.

4.18. The flammable and combustible liquids, lubricant and cleaning cloths, other chemicals applied in engineering procedures and in holding time of machines and mechanisms need to be stored in special protective container in the established places.

4.19. Temperature of heated surfaces of devices, the equipment, pipelines and barriers on workplaces shall not exceed the 45th hail. Page. In case of impossibility for technical reasons to provide necessary temperature near sources of considerable radiant and convection heat it is necessary to take measures for protection of workers against overheating (shielding, air-and-water shading, etc.).

4.20. The levels of vibration and noise influencing workers shall conform to requirements of Sanitary standards of production noise, ultrasounds and infrasound approved by the resolution of the chief state health officer of Ukraine of 01.12.99 N 37 (further DSN 3.3.6.037-99), the State sanitary standards of production general and local vibration approved by the resolution of the chief state health officer of Ukraine of 01.12.99 N 39 (daleedsn 3.3.6.039-99), GOST 12.1.012-90 "SSBT. Vibration safety. General requirements", GOST 12.1.003-83 "SSBT. Noise. General requirements of safety".

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